Incoloy Pipes Manufacturer and Supplier in Thailand
Product Description
Incoloy pipes are made from a special group of nickel-iron-chromium alloys known for their excellent resistance to heat, corrosion and oxidation. These pipes are widely used in high-temperature industrial environments where strength and durability are essential. The Incoloy family includes grades such 800, 800H and 800HT. While all three offer similar corrosion resistance and strength, they differ slightly in composition. Incoloy 800 is the basic grade, ideal for general high-temperature use. 800H has higher carbon content, which improves strength at elevated temperatures. 800HT contains controlled levels of carbon, along with added aluminum and titanium, providing enhanced stress rupture and creep resistance. These differences make each grade suitable for specific needs in industries like petrochemical processing, power generation and heat treating equipment. These pipes perform reliably in challenging conditions.
Benefits of Incoloy Pipes
The following benefits of Incoloy Pipes make them a preferred choice for demanding and high-performance industrial applications.
High-Temperature Strength
Incoloy pipes maintain excellent strength even at elevated temperatures, ensuring reliable performance in heat-intensive environments.
Excellent Corrosion Resistance
They are highly resistant to corrosion, making them ideal for harsh and chemically aggressive environments.
Oxidation and Carburization Resistance
These pipes effectively resist oxidation and carburization, maintaining their integrity in high-temperature, oxidizing atmospheres.
Long Service Life in Harsh Environments
The durability of incoloy pipes leads to longer service life, reducing the need for frequent replacements.
Good Mechanical Properties
These pipes offer strong mechanical properties, ensuring they can withstand heavy loads and pressure without failing.
Resistance to Stress Corrosion Cracking
Incoloy pipes are resistant to stress corrosion cracking, ensuring consistent performance even under stress.
Thermal Stability
They exhibit excellent thermal stability, maintaining strength and structure when exposed to rapid temperature changes.
Scalability for Custom Applications
These pipes can be customized for various industrial applications, offering versatility and adaptability.
Weldability and Fabricability
They are easy to weld and fabricate, simplifying installation and maintenance in complex systems.
Low Maintenance Requirements
Incoloy pipes have low maintenance needs, contributing to cost savings and minimal downtime.
Why Choose Thaida for Incoloy Pipes?
Thaida is a trusted Incoloy pipe manufacturer, offering superior quality pipes crafted with precision and advanced technology. Our products undergo strict quality checks to ensure durability and performance in tough industrial conditions. We offer a wide range of sizes and grades, including 800, 800H and 800HT, to meet diverse application needs. With fast delivery across Thailand and global markets, along with competitive pricing, we provide reliable solutions without compromising on quality.
Competitive Pricing
Global Exports Expertise
Large Inventory & Fast Dispatch
Custom Sizes & Finishes
Industry Certifications & Compliance
Advanced Production Technology
After-Sales Support, Service- Technical Support
In-House Testing & Full Traceability
Incoloy Pipes Specification
Below is the specification of Incoloy pipe, covering size range, outer diameter, thickness, schedule, length and surface finish.
| Specifications | ASTM B407, B423 / ASME SB407, SB423 |
|---|---|
| size | 4 to 219mm W. T.: 0.5 to 20mm |
| Schedule | SCH5, SCH10, SCH40, STD, SCH80, SCH160 |
| Finish | Polished, AP (Annealed & Pickled), BA (Bright & Annealed), MF |
| Form | Round, Square, Hollow, Rectangular, Hydraulic, Straight Pipes Etc. |
| Length | Single Random, Double Random & Cut Length. |
| End | Plain End, Beveled End, Treaded. |
| Marking | Marked as follows: Standard, Grade, OD, Thickness, Length, Heat No. (Or according to the customer’s request.) |
| Material Test Certificates (MTC) | Material Test Certificates (MTC) as per EN 10204 3.1 and EN 10204 3.2 |
Types of Incoloy Pipes
The types of Incoloy alloy pipes are as follows, each designed for specific industrial performance and durability needs:
Incoloy 800 Pipes
Ideal for high-temperature strength and oxidation resistance.
Incoloy 800H Pipes
Enhanced creep resistance due to higher carbon content.
Incoloy 800HT Pipes
Improved stress rupture properties with precise Al and Ti control.
Incoloy 825 Pipes
Excellent resistance to acids and corrosion in chemical environments.
Incoloy 925 Pipes
Combines corrosion resistance with high strength for oil and gas applications.
Incoloy 20 Pipes
Designed for strong resistance against sulfuric acid and chloride stress corrosion.
Incoloy 25-6MO Pipes
Superior pitting and crevice corrosion resistance in seawater and aggressive media.
Incoloy DS Pipes
Excellent thermal stability and oxidation resistance in heat-treating environments.
Incoloy A-286 Pipes
High strength and oxidation resistance at elevated temperatures, ideal for aerospace.
Incoloy Pipes Price
Below is the Incoloy pipe price table showing cost variations based on size, quantity, and price.
| Incoloy Pipes Size | PACK QTY | PRICE |
|---|---|---|
| Incoloy Pipes 1/4"(13.72mm) NBx Sch10/10s(1.65mm) wall x500mm | 1 | £80.00 |
| Incoloy Pipes 1/4"(13.72mm) NBx Sch10/10s(1.65mm) wall x500mm | 2 | £124.00 |
| Incoloy Pipes 1/4"(13.72mm) NBx Sch10/10s(1.65mm) wall x500mm | 3 | £164.00 |
| Incoloy Pipes 1/4"(13.72mm) NBx Sch10/10s(1.65mm) wall x500mm | 4 | £200.00 |
| Incoloy Pipes 1/4"(13.72mm) NBx Sch10/10s(1.65mm) wall x500mm | 5 | £230.00 |
| Incoloy Pipes 1/4"(13.72mm) NBx Sch10/10s(1.65mm) wall x1000mm | 1 | £101.00 |
| Incoloy Pipes 1/4"(13.72mm) NBx Sch10/10s(1.65mm) wall x1000mm | 3 | £255.00 |
| Incoloy Pipes 1/4"(13.72mm) NBx Sch10/10s(1.65mm) wall x1000mm | 5 | £380.00 |
| Incoloy Pipes 1/4"(13.72mm) NBx Sch10/10s(1.65mm) wall x2000mm | 1 | £155.00 |
| Incoloy Pipes 1/4"(13.72mm) NBx Sch10/10s(1.65mm) wall x2000mm | 3 | £385.00 |
Incoloy Pipes Pressure Rating
The pressure rating of Incoloy Pipes defines their strength and capacity to withstand internal pressure under varying temperature and operational conditions. Refer to the table below for standard pressure ratings.
| Alloy C22 Pipes O.D. (in.) |
Wall Thickness of Tubes (inches) | |||||||
|---|---|---|---|---|---|---|---|---|
| .028 | .035 | .049 | .065 | .083 | .095 | .109 | .120 | |
| Working Pressure (psig) | ||||||||
| 1/8 | 7900 | 10100 | ||||||
| 1/4 | 3700 | 4C22 | 7000 | 9500 | ||||
| 5/16 | 3700 | 5400 | 7300 | |||||
| 3/8 | 3100 | 4400 | 6100 | |||||
| 1/2 | 2300 | 3200 | 4400 | |||||
| 3/4 | 2200 | 3000 | 4000 | 4600 | ||||
| 1 | 2200 | 2900 | 3400 | 3900 | 4300 | |||
Incoloy Pipes Chemical Composition
The chemical composition table of Incoloy pipe, shows the percentage of key elements like nickel, chromium, iron and others.
| Grade | C≤ | Mn≤ | Si≤ | S≤ | Cu≤ | Fe(min) | Ni | Cr | Al | Ti |
|---|---|---|---|---|---|---|---|---|---|---|
| 800 | 0.1 | 1.5 | 1.0 | 0.015 | 0.75 | 39.5 | 30.0-35.0 | 19.0-23.0 | 0.15-0.60 | 0.15-0.60 |
| 800H | 0.05-0.10 | 1.5 | 1.0 | 0.015 | 0.75 | 39.5 | 30.0-35.0 | 19.0-23.0 | 0.15-0.60 | 0.15-0.60 |
| 800HT | 0.06-0.10 | 1.5 | 1.0 | 0.015 | 0.75 | 39.5 | 30.0-35.0 | 19.0-23.0 | 0.85-1.20 | 0.25-0.60 |
| 825 | 0.05 | 1.0 | 0.5 | 0.03 | 0.5-3.0 | 22.0 | 38.0-46.0 | 19.5-23.5 | 0.2max | 0.6-1.2 |
Mechanical Properties of Incoloy Pipes
Following are the mechanical properties of Incoloy pipe, including tensile strength, yield strength, elongation and hardness values.
| Grade | ASTM | Other | Temperature | Strength | Ni Content | WNR | Lifespan |
|---|---|---|---|---|---|---|---|
| Alloy X-750 |
|
AMS 5582, AMS 5583 |
|
|
70% | 2.4669 | 25 to 30 years |
| Alloy 718 |
|
AMS 5589, SAE AMS 5590 |
|
|
52.5% | 2.4668 | 25 to 35 years |
| Alloy 625 |
|
ASTM B751, ASTM B775, ASTM B829, ASTM B704, ASTM B705, AMS 5581 |
|
|
58% | 2.4856 | over 50 years |
| Alloy 601 |
|
ASTM B751, ASTM B829, ASTM B775 |
|
|
58-63% | 2.4851 | over 70 years |
| Alloy 600 |
|
ASTM B829, ASTM B775, ASTM B517, ASTM B163, ASTM B163, ASTM B751, AMS 5580 |
|
|
72% | 2.4816 | 30 years |
Incoloy Pipes Manufacturing Process
The five steps involved in manufacturing incoloy pipes with precision and consistency. We follow a precise and professional manufacturing process to ensure each pipe delivers strength, durability and a flawless finish that meets strict industry standards.
1. Raw Material Selection
High-quality incoloy billets and strips are carefully selected for superior strength and corrosion resistance.
2. Pipes Formation
The selected raw material is formed into pipes using seamless extrusion methods, depending on the application.
3. Heat Treatment
Pipes undergo required controlled heat treatment to enhance mechanical properties and relieve internal stresses.
4. Cold Working & Finishing
After heat treatment, pipes are cold-worked for better surface finish, dimensional accuracy and improved strength.
5. Quality Control and Testing
Every pipe is thoroughly inspected and tested to ensure it meets international quality standards for performance and reliability.
Applications of Incoloy Pipes
Incoloy pipes are primarily used in the chemical and petrochemical industry, where they handle high-temperature and highly corrosive fluids like sulfuric acid, hydrochloric acid, and other aggressive chemicals, making it the sector with the highest usage. These pipes are installed in heat exchangers, reactors, and pressure vessels due to their ability to maintain mechanical strength and corrosion resistance under extreme operational conditions. Incoloy pipes are also used in power generation plants for superheaters and reheaters, and in marine environments for handling seawater and brine. Their durability and resistance to oxidation make them suitable for industrial furnaces and thermal processing equipment.
Power Generation & Heat Exchange
Chemical and Petrochemical Industry
Oil and Gas Industry
Aerospace & Defense
Automotive and Transportation
Construction and Architecture
Food and Beverage Industry
Marine & Shipbuilding
Pharmaceutical & Biotechnology
FAQs
How does the corrosion resistance of Incoloy Pipes compare with stainless steel?
How does the corrosion resistance of Incoloy Pipes compare with stainless steel?
Inconel and stainless steel are both corrosion-resistant alloys but differ in composition, performance, and cost. Inconel offers superior strength and corrosion resistance in extreme environments and can withstand temperatures above 1000°C, making it ideal for aerospace, chemical, and nuclear applications. Stainless steel, while more affordable and easier to fabricate, performs well up to 800°C and is commonly used in construction, food processing, and medical equipment. Overall, Inconel is stronger and better suited for high-temperature, high-pressure conditions, whereas stainless steel is a cost-effective choice for moderate environments.
What industries commonly use Incoloy Pipes?
What industries commonly use Incoloy Pipes?
Incoloy pipes are widely used in industries that demand high-temperature strength and excellent corrosion resistance, including petrochemical, oil and gas, chemical processing, power generation, aerospace, pulp and paper, marine, and pollution control sectors. It is widely used in heat exchangers, reactors, piping systems, downhole equipment, superheater and reheater tubes, and flue gas scrubbers. Its ability to withstand corrosive acids, high pressure, and extreme temperatures makes them ideal for critical applications such as refineries, nuclear power plants, offshore platforms, and seawater handling systems.
Are Incoloy Pipes suitable for high-pressure systems?
Are Incoloy Pipes suitable for high-pressure systems?
Yes, Incoloy pipes are well-suited for high-pressure systems due to their exceptional mechanical strength, durability, and seamless construction, which eliminates weak points from welding. These alloys are specifically engineered to endure extreme pressure, high temperatures, and corrosive conditions, ensuring reliable performance in demanding environments.
Can Thaida provide customized Incoloy Pipes?
Can Thaida provide customized Incoloy Pipes?
Yes, Thaida can provide customized Incoloy pipes to meet specific project requirements. We offer various customization options, including different grades, sizes, wall thicknesses, lengths, and surface finishes. These pipes can also be manufactured according to specific international standards or client specifications, ensuring precise fit, high performance, and long-term reliability in demanding conditions.
What is an incoloy pipe?
What is an incoloy pipe?
An Incoloy pipe is a high-performance piping material made from a nickel-iron-chromium alloy designed to withstand high temperatures, pressure, and corrosive environments. It offers excellent resistance to oxidation, carburization, and various chemical exposures, making it ideal for use in demanding conditions where stainless steel may fail. Incoloy pipes are commonly used in heat exchangers, pressure vessels, and other systems that require durability and long-term performance at elevated temperatures.
What is the difference between Inconel and Incoloy?
What is the difference between Inconel and Incoloy?
Although Inconel and Incoloy belong to the same family of nickel-based superalloys, they differ mainly in composition and performance. Inconel, composed primarily of nickel and chromium, contains over 50% nickel and is designed for extreme temperature and pressure applications due to its ability to form a protective oxide layer. Incoloy, a nickel-iron-chromium alloy with lower nickel content, offers excellent corrosion resistance and easier fabrication, making it suitable for high-temperature but less critical conditions. While Inconel excels in aerospace and nuclear environments, Incoloy performs reliably in chemical, marine, and high-chloride applications.